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熱噴涂設備-噴鋅機-噴鋁機

 

靜電(dian)粉末(mo)噴涂機械設備系(xi)例(li)

熱噴(pen)(pen)涂料設配(噴(pen)(pen)鋅(xin)機,噴(pen)(pen)鋁機,噴(pen)(pen)鋅(xin)鋁碳素(su)鋼機)一(yi)系列

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱(re)粉(fen)末靜電(dian)噴(pen)(pen)塑(su)類型(xing)過程中 :以(yi)三(san)種供(gong)熱(re)系統(tong)將粉(fen)末靜電(dian)噴(pen)(pen)塑(su)村料(電(dian)子線或粉(fen)材)加溫,遇(yu)熱(re)的(de)(de)村料進(jin)行(xing)熔融或半熔融程序的(de)(de)顆(ke)(ke)粒(li),此(ci)類顆(ke)(ke)粒(li)以(yi)降低(di)冷空氣為(wei)趨勢(shi)以(yi)一些的(de)(de)流(liu)速(su)蠕變并沉淀積累在基軀(qu)干表面上,進(jin)行(xing)具有(you)著(zhu)一些基本特征的(de)(de)粉(fen)末靜電(dian)噴(pen)(pen)塑(su)層。

·以可以提(ti)供熱(re)力的(de)有(you)差異(yi) ,可劃分(fen)復燃法和(he)(he)發(fa)熱(re)器法。前(qian)面(mian)一種還包括復燃火柱粉(fen)(fen)末涂(tu)(tu)(tu)裝(zhuang)(zhuang)、著火粉(fen)(fen)末涂(tu)(tu)(tu)裝(zhuang)(zhuang)及高速公路火柱粉(fen)(fen)末涂(tu)(tu)(tu)裝(zhuang)(zhuang)(HVOF);由是分(fen)為(wei)電(dian)弧(hu)焊接靜電(dian)粉(fen)(fen)末涂(tu)(tu)(tu)裝(zhuang)(zhuang)料(liao)(liao)(liao)料(liao)(liao)(liao)及等陽(yang)(yang)正鋁離(li)子靜電(dian)粉(fen)(fen)末涂(tu)(tu)(tu)裝(zhuang)(zhuang)料(liao)(liao)(liao)料(liao)(liao)(liao)(又分(fen)自然壓等陽(yang)(yang)正鋁離(li)子靜電(dian)粉(fen)(fen)末涂(tu)(tu)(tu)裝(zhuang)(zhuang)料(liao)(liao)(liao)料(liao)(liao)(liao)與水穩(wen)等陽(yang)(yang)正鋁離(li)子靜電(dian)粉(fen)(fen)末涂(tu)(tu)(tu)裝(zhuang)(zhuang)料(liao)(liao)(liao)料(liao)(liao)(liao))。靜電(dian)粉(fen)(fen)末涂(tu)(tu)(tu)裝(zhuang)(zhuang)料(liao)(liao)(liao)料(liao)(liao)(liao)加工(gong)對納米涂(tu)(tu)(tu)層產生了更重要后果的(de)是靜電(dian)粉(fen)(fen)末涂(tu)(tu)(tu)裝(zhuang)(zhuang)料(liao)(liao)(liao)料(liao)(liao)(liao)溫差(從嚴(yan)的(de)說,是溶滴挑(tiao)戰(zhan)基表淺面(mian)時的(de)溫差)和(he)(he)溶滴挑(tiao)戰(zhan)表皮的(de)車(che)速。

·斯(si)特(te)爾熱噴砂(sha)(sha)料(liao)系統(tong)重點應廣泛用于通(tong)信(xin)鐵塔、燈桿、公路橋梁、水閘們、船舶制造等(deng)空間結鋼結構(gou)材(cai)料(liao)構(gou)件大綠地(di)面積機制化玻璃鋼防腐及紙廠烘缸、印刷制版輥、曲(qu)軸等(deng)零部件的(de)外表受到磨損的(de)噴砂(sha)(sha)料(liao)修護,還適應廣泛用于濾波(bo)電容、電瓷業的(de)電極材(cai)料(liao)噴砂(sha)(sha)料(liao)等(deng)。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

鍍層(ceng)性能 Coating function

按照(zhao)意大利F.N.LONGO對熱靜電(dian)噴涂(tu)表層的(de)歸類辦法,表層按職(zhi)能可劃分為:

1、高耐劃痕(hen)鍍層。主要包括(kuo)抗黏著劃痕(hen)、從表面疲乏(fa)劃痕(hen)鍍層和耐沖(chong)濁鍍層。各舉些許(xu)情形(xing)還(huan)要抗溫度過低(<538C)偏磨(mo)和抗高溫作業(538~843C)磨(mo)損情況涂覆之分。

2、耐溫防老化物表(biao)層(ceng)(ceng)。這類表(biao)層(ceng)(ceng)包含持(chi)續(xu)高溫過(guo)(guo)程(cheng)中(zhong)(中(zhong)僅有鈍(dun)化物氛(fen)圍、浸(jin)蝕性汽體、過(guo)(guo)于843℃的沖蝕及熱障)和(he)熔(rong)(rong)融復合全過(guo)(guo)程(cheng)(當中(zhong)有熔(rong)(rong)融鋅、熔(rong)(rong)融鋁、熔(rong)(rong)融鐵(tie)和(he)鋼(gang)、熔(rong)(rong)融銅)所應用領域的涂膜。

3、抗下墊面(mian)和(he)浸漬(zi)金(jin)屬(shu)侵蝕(shi)涂膜(mo)。下墊面(mian)金(jin)屬(shu)侵蝕(shi)涉及(ji)到(dao)(dao)工業園歡(huan)樂熱(re)場、鹽性(xing)歡(huan)樂熱(re)場、田野歡(huan)樂熱(re)場等會(hui)引(yin)(yin)發的金(jin)屬(shu)侵蝕(shi);浸漬(zi)金(jin)屬(shu)侵蝕(shi)涉及(ji)到(dao)(dao)喝(he)惠(hui)陽(yang)惠(hui)陽(yang)、非(fei)喝(he)惠(hui)陽(yang)惠(hui)陽(yang)、熱(re)惠(hui)陽(yang)惠(hui)陽(yang)、建議使用淡鹽水配合、物理和(he)食(shi)品原(yuan)料制作等會(hui)引(yin)(yin)發的金(jin)屬(shu)侵蝕(shi)。

4、電導(dao)和電容金屬(shu)涂(tu)覆。這(zhe)金屬(shu)涂(tu)覆應用在(zai)電導(dao)、電容和屏蔽了(le)。

5、恢(hui)復正(zheng)常圖片尺寸鋁層(ceng)。這類鋁層(ceng)用作鐵基(可車削加工與可切削的冷軋鋼和耐(nai)蝕鋼)和彩色金屬材質(鎳(nie)、鈷、銅、鋁、鈦及我們的鎂合金)肉食(shi)品。

6、機(ji)械(xie)裝備配(pei)件(jian)油(you)隙抑(yi)制鍍層(ceng)。此種鍍層(ceng)可磨。

7、耐化(hua)(hua)工腐(fu)化(hua)(hua)鍍層。化(hua)(hua)工腐(fu)化(hua)(hua)還包括(kuo)所有酸、堿、鹽,所有有機(ji)(ji)酸物(wu)和所有有機(ji)(ji)酸化(hua)(hua)工有機(ji)(ji)溶劑的腐(fu)化(hua)(hua)。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴涂工藝產品系例

產品設備(bei)特(te)色 Product features

極(ji)速(su)焊弧(hu)噴(pen)塑(su)料機而我四虎影(ying)视(shi)免(mian)费永(yong)(yong)久(jiu)(jiu)大(da)全-四虎8848精品成人免(mian)费网(wang)(wang)站(zhan)-四虎视(shi)频国产精品免(mian)费入口(kou)-四虎4hu永(yong)(yong)久(jiu)(jiu)免(mian)费网(wang)(wang)站(zhan)影(ying)院工業化(hua)生產搭建的一(yi)款貨品。它是以電(dian)行成焊弧(hu)為熱力,將復合絲(si)溶解,以文件壓(ya)縮新鮮空(kong)氣完成霧化(hua)吸入及降溫,將需噴(pen)塑(su)料用復合絲(si)吹成微細(xi)顆料,極(ji)速(su)噴(pen)向途經預(yu)處(chu)置軸(zhou)類零件外(wai)層(ceng),提升理(li)想(xiang)的涂(tu)覆。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

用于比率(lv) Applicable scope

1. 電力鐵塔、橋梁施工、水(shui)水(shui)閘、國際船舶等鋼組(zu)成(cheng)部分噴(pen)鋅噴(pen)鋁防腐材(cai)料。

2. 制紙(zhi)烘缸、涂裝輥、曲軸等(deng)產品工件(jian)外壁偏磨的(de)涂裝牙(ya)齒修復。

3. 電(dian)容(電(dian)容器)、電(dian)瓷服務行業的電(dian)級噴漆等。

4. 工業鍋(guo)爐四管、制粉設(she)備(bei)(新風機風葉及(ji)蝸殼)、輥子、烘缸、軸類、塑膠(jiao)模具等防磨(mo)玻璃鋼(gang)防腐噴(pen)涂(tu)料層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

電腦應用Model

STR-400

STR-400A

STR-250-D

進入線電壓Input voltage

3相AC380V、50Hz

特(te)殊(shu)輸出(chu)電壓公率(lv)Rated output power

18kw

13kw

7kw

額定(ding)電流值(zhi)Rated current

400A

300A

250A

傷害線電(dian)壓Output voltage

21~45V

18~42V

14~36V

 

負債(zhai)率Load rate

60%

電阻值轉換級數Voltage regulation series

粗、細調各3檔、共9檔

外殼外形尺寸Envelop dimensions

600×460×850

稱重Weight

215kg

195kg

140kg

隔絕中(zhong)等級Insulation class

E

 

通常系統性能 Main technical parameters

靜電粉末噴涂食材

Spray materials

數據線直經

Wire diameter(mm)

可用的工作直流電

Common working current(A)

滿載的電壓

load voltage(V)

使用空氣質量帽內徑

Choose air hat caliber(mm)

涂裝生產率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

金(jin)屬絲(si)Copper wire

2.0

150-200

35-40

7-8

18

高(gao)合金鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹材料Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫合金材料絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套(tao)生(sheng)產(chan)機器(qi)(qi)由(you)高速(su)收費(fei)站弧(hu)光噴(pen)槍、弧(hu)光噴(pen)涂料電源線(xian)構造。另需(xu)配(pei)合(he)生(sheng)產(chan)機器(qi)(qi):大汽(qi)縮減(jian)機、大氣柴油濾清器(qi)(qi)、放(fang)絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

氣氛重壓

Air pressure

搜索供電

Input power

輸出的最大功率

Output power

輸出的滿載電流電壓

Load voltage output

供電克重

Power weight

進行調節線電壓

Adjusting voltage

>0.5Mpa

380V(三相電(dian)機)50HZ

16KW

18-44V

178kg

0-24V

 

采取集成式電機控(kong)制(zhi)系統(tong)氣(qi)、電電開關,進行更便于,可實現目標(biao)長差距登高(gao)課外作業。

激光(guang)束著陸(lu)運(yun)行速度達(da)420m/s上面。

心軸(zhou)氣旋運行(xing)速度達600m/s。

鍍層堆積率以上(shang)75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍總重量

Gun weight

暖空氣負荷

Air pressure

氣流消耗脂肪量

Air consumption

送絲電磁力

Send silk gravity

變頻調速超范圍

Speed range

填寫輸出功率

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無極變速調壓

≤24V(交流電)

 

粉末噴涂設配產品系(xi)列

1、脈沖噴(pen)涂工(gong)藝機注意用到鋼(gang)空(kong)間結構(gou)的大大小防腐蝕及變形或(huo)精加工(gong)出現失誤(wu)的零件(jian)界面修復工(gong)具(ju)和光催化原理電阻導電表層等。

2、主要的(de)靜電粉(fen)末噴涂(tu)的(de)原材料(liao):鋅(xin)、鋁等。

3、利(li)用(yong)不同(tong)的操作的條件(jian)的生產銷售要(yao)有,該電(dian)弧焊接噴(pen)槍(qiang)可(ke)穩固在數(shu)控車床上(shang)對游戲規則的大軸類零件(jian)做出噴(pen)涂料。

4、使用拉式脈(mo)沖放(fang)電噴(pen)槍(qiang),推式脈(mo)沖放(fang)電噴(pen)槍(qiang)也可以使用。

5、該(gai)電源線將噴(pen)槍負荷率把(ba)控(kong)、送(song)絲調節、甲烷氣(qi)體濾油(you)器集一套(tao)是非常(chang)理想的弧(hu)光噴(pen)噴(pen)塑機械設備。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電孤粉末噴涂:
脈沖電子線靜電靜電粉末粉末噴涂也是項依照了焊接加工工序的簡單易行性和輕便性的熱靜電靜電粉末粉末噴涂方法應用領域,這種美麗的外漆層外理方法應用領域預期上能能在其余公共場所便地操作。別的,脈沖靜電靜電粉末粉末噴涂系統化的上料學習能力使之能能很好地應用領域于大的面積外漆層外理環境,比如中大型的建筑施工的鋼節構和中大型的輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
電孤橡膠線熱靜電粉末噴塑將橡膠線恢復溶化、吸霧,并將液滴噴灑到軸類零件表層。該工藝設計食用電孤加水,而非食用氧-清潔燃料烈火煤氣重金屬。在一名兩線裝置里,電孤增進兩種方式填裝了需靜電粉末噴塑有機物的橡膠線反相極頭,橡膠線的交疊點進行固定在進行壓縮自然空氣噴灑頭前頭,當電孤造成的熱量溶化橡膠線,噴灑頭將熔融液滴噴灑到軸類零件表層。自動化機械給料機器將兩種方式橡膠線定期送至要確保電孤靜電粉末噴塑和煤氣板材的供應者。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是一些零件抗氧化反應、防污的機械。為解決零件外壁的氧化反應,之前的通常情況下都選擇涂漆的日常護理,其防污時間通常情況下在3-5年,由此是需要三天兩頭性開展維修費、的日常護理,所耗豐富人工勞動倚重。現選擇零件外壁噴砂后噴鋅、再車輛噴漆流程設施的日常護理,防污時間大約30年上面的不能自己的日常護理。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。